premium certi-crimp ii hand tools
2 for drawings or technical data, contact your te connectivity sales engineer or call the technical support center: 1-800-522-6752. dimensions are in millimeters unless specified otherwise. values in brackets are english equivalents unless specified otherwise. specifications subject to change. consult te connectivity for latest specifications. need more information? for information about tooling, call 1-800-522-6752 or e-mail toolsales@te.com. premium certi-crimp ii hand tools catalog 65780 revised 04-2011 fast facts ? designed to exacting specifications ? ratchet control provides complete crimping cycle ? for most military, ul and csa applications ? manufactured using the highest quality materials ? requires minimum skill ? repairable ? calibrated; recalibration recommended every 6 months or 5,000 cycles ? many saht and daht crimping heads, and many die sets, can be adapted for use with the 626 pneumatic tool system (request catalog 124208) ? produced under a quality management system certi- fied to iso 9001. (a copy of the certifiate is available upon request.) certi-crimp hand tools are top-of-the-line, premium, hand- operated tools for crimping a broad array of terminals, contacts and special wiring devices available from te connectivity. they are designed to exacting specifications to produce consistent, high-quality termi- nations. a potential service life of over 50,000 cycles is possible, depending on operator care. there are currently seven basic styles of certi-crimp hand tools. the choice depends on the product being applied and/or your preferred method of application. for example, open barrel contacts typically require straight-action die movement to minimize possi- ble rotation during crimping. or, if your application requires crimping different sizes of terminals, you may prefer using a single tool with a combination of crimping nests, rather than two or three separate tools. other options include insulation crimp adjustment for different insulation thicknesses, a locator for properly positioning and supporting the terminal or contact in the tool, a wire stop, and color coding and/or wire size information on the head of the tool or on the handles. all certi-crimp hand tools feature the reliable ratchet control. the ratchet will not release until the handles are fully closed and the dies bottomed. this helps eliminate partial crimps. certi-crimp hand tools are well suited for low production runs, prototype work, and repairsalmost any application requiring consistent, highly-reliable terminations. certi-crimp hand tools are designed to meet all feature requirements listed on applicable te application specifications. (check appropriate product catalogs for qualification to military specifications, ul recognition and csa certification.)
3 connector/terminal to tool reference 1 use with c head straight action hand tool, part number 69710-1. connector/ max. hand tool part numbers die set for insertion/ terminal style wire range insul. dia. daht saht tool extraction awg mm 2 in mm hhht frame tool amplimite size 20 df contacts 28-24 0.08-0.2 .040 1.02 ?? 91503-1 ? d-sub. connectors 24-20 0.2-0.5 .060 1.52 91285-1 size 22 df contacts 28-22 0.08-0.3 .040 1.02 ? ? 91520-1 ? mod. iv contacts 26-22 0.12-0.3 .061 1.55 ? ? 91517-1 ? 843996-3 24-20 0.2-0.5 .069 1.75 ? ? 91516-1 ? (ext./reset) ampmodu locking clip contacts 26-22 0.12-0.3 .062 1.58 ? ? 91533-1 ? 91084-1 connectors mte & tandem spring 32-28 0.03-0.08 .054 1.37 ? ? 58342-2 ? ? contacts 26-22 0.12-0.3 .065 1.65 ? ? 91531-1 ? ? short point contacts 32-22 0.03-0.3 .060 1.52 ? ? 91518-1 ? 843473-1 24-20 0.2-0.5 .060 1.52 ? ? 91551-1 ? (ext.) 28-24 0.08-0.2 .085 2.16 ? ? 91539-1 90230-1 1 ? 24-20 0.2-0.5 .060 1.52 type ii contacts 18-14 0.8-2 ? ? ? ? 91539-1 90231-2 1 ? 26-24 0.12-0.2 .090 2.29 ? 24-20 0.2-0.5 .120 3.05 ? 91515-1 ? type iii+ contacts 24-20 0.2-0.5 .100 2.54 ? ? 91523-1 ? cpc connectors, 18-16 0.8-1.25 .100 2.54 200893-2/ m series connectors 24-20 0.2-0.5 .070 1.78 ? 305183 18-16 0.8-1.25 .100 2.54 ? 91505-1 ? 18-14 0.8-2 .100 2.54 ? ? 91519-1 ? 16 1.25 .160 4.06 90382-2 ? ? 90145-2 1 ? type xii contacts 14-12 2-3 .160 4.06 90382-2 ? ? 90145-1 1 ? 10-8 5-7 .220 5.59 90384-1 ? ? 90140-1 1 91019-3 (ext.) subminiature 174 rg/u ? ? ? ? ? 69690 1 ? coaxicon contacts 187 rg/u ? ? ? ? ? 69690-1 1 ? faston 22-18 0.3-0.8 .130 3.30 ? 90166-1 ? ? 465629- * straight receptacles 250 series 18-14 0.8-2 .170 4.32 ? 90165-1 ? ? (installation (premier line only) 14-10 2-5 .200 5.08 ? 90120 ? ? tip required) 30-22 0.05-0.3 .075 1.91 ? ? 91515-1 ? commercial contacts 24-18 0.2-0.8 .100 2.54 ? ? 91512-1 ? 455830-1/ 20-14 0.5-2 .130 3.30 ? ? 91504-1 ? 465644-1 24-18 0.2-0.8 .100 2.54 ? ? 91510-1 ? 20-14 0.5-2 .130 3.30 ? ? 91500-1 ? 455830-1/ mate-n-lok universal & 20-18 0.5-0.8 .200 5.08 ? ? 91508-1 ? 318851-1 connectors universal ii contacts 16-14 1.25-2 .200 5.08 ? ? 91506-1 ? 12 3 .200 5.08 ? ? ? 58380-1 1 ? 10 5 .200 5.08 ? ? ? 58380-2 1 ? mini-universal 20-16 0.5-1.25 .126 3.20 ? ? 91536-1 ? mini-universal ii 26-22 0.12-0.3 .069 1.75 ? ? 91529-1 ? 455830-1/ contacts 22-18 0.3-0.8 .094 2.39 ? ? 91522-1 ? 455822-2 20-16 0.5-1.25 .126 3.20 ? ? 91594-1 ? mr connectors contacts 26-18 0.12-0.8 .115 2.92 ? ? 91526-1 ? d-3(l) 20-18 0.50-0.85 .110 2.80 ? ? 91558-1 ? ? 16 1.25 .110 2.80 d-3(m) 24 .20 .063 1.60 ? ? 91559-1 ? ? dynamic 22-20 .30-.50 .102 2.60 d-3(2l) 16 1.23-1.42 .110 2.80 ? ? 91560-1 ? ? 14 1.94-2.20 .110 2.80 d-2(s) 28-26 .09-.14 .051 1.30 ? ? 91576-1 ? ? 24 .22-.23 .056 1.43 ei ei 30-28 .05-.08 .047 1.20 ? ? 91562-1 ? ? 26 .13 .055 1.4 .040 .040 22 .30 .071 1.80 ? ? 91577-1 ? ? 20 .50 .079 2.00 for drawings or technical data, contact your te connectivity sales engineer or call the technical support center: 1-800-522-6752. dimensions are in millimeters unless specified otherwise. values in brackets are english equivalents unless specified otherwise. specifications subject to change. consult te connectivity for latest specifications. need more information? for information about tooling, call 1-800-522-6752 or e-mail toolsales@te.com. premium certi-crimp ii hand tools catalog 65780 revised 04-2011
4 for drawings or technical data, contact your te connectivity sales engineer or call the technical support center: 1-800-522-6752. dimensions are in millimeters unless specified otherwise. values in brackets are english equivalents unless specified otherwise. specifications subject to change. consult te connectivity for latest specifications. need more information? for information about tooling, call 1-800-522-6752 or e-mail toolsales@te.com. premium certi-crimp ii hand tools catalog 65780 revised 04-2011 connector/terminal to tool reference, continued connector/ max. hand tool part numbers die set for terminal style wire range insul. dia. daht tetra-crimp t-head hhht tool awg mm 2 in mm frame pidg faston 22-18 0.3-0.8 .100 2.54 receptacles insulated 16-14 1.25-2 .170 4.32 ?? 59824-1 ? ? ? (6409 p/n series only) 12-10 3-5 .250 6.35 pidg 26-22 0.12-0.3 .082 2.08 46121 ? 59275 ? 69344 1 terminals and splices, insulated 22-16 0.3-1.25 .125 3.18 47386 59824-1 59250 ? 47806-2 1 plasti-grip 16-14 1.25-2 .150 3.81 47387 59824-1 59250 ? 47807-1 1 terminals 12-10 3-5 .230 5.84 ? 59824-1 ? 59239-4 47808-6 1 plasti-grip 26-22 0.12-0.3 .080 2.03 46121 ? ? ? ? butt splices insulated 22-16 0.3-1.25 .170 4.32 45160 ? ? ? ? 16-14 1.25-2 .215 5.46 45575-1 ? ? ? ? ampli-bond terminals, plasti-grip insulated 8 7 .377 9.58 ? ? ? 69959 ? terminals plasti-strip 22-18 0.3-0.8 .135 3.43 ? ? ? ? 58079-3 2 terminals, insulated ultra-fast plus 16-14 1.25-2 .160 4.06 ? ? ? ? 58080-3 2 faston receptacles ultra-fast faston insulated 22-18 0.3-0.8 .230 5.84 ? ? ? ? 90390-3 2 tabs and receptacles 16-14 1.25-2 .260 6.60 ? ? ? ? 90391-3 2 22-16 0.3-1.25 ? ? 49935 ? ? ? 47812 1 solistrand uninsulated 16-14 1.25-2 ? ? 49935 ? ? ? 47813 1 terminals and splices 12-10 3-5 ? ? 49935 ? ? ? ? 8 7 ? ? ? ? ? 69355 ? 1 use with c head straight action hand tool, part number 69710-1 . 2 use with platform die hand tool, part number 58078-3 .
5 for drawings or technical data, contact your te connectivity sales engineer or call the technical support center: 1-800-522-6752. dimensions are in millimeters unless specified otherwise. values in brackets are english equivalents unless specified otherwise. specifications subject to change. consult te connectivity for latest specifications. need more information? for information about tooling, call 1-800-522-6752 or e-mail toolsales@te.com. premium certi-crimp ii hand tools catalog 65780 revised 04-2011 certi-crimp tooling options double action hand tool (daht) ? dies travel in arc-like path ? locator on tools for faston, mate-n-lok, pidg and plasti-grip ? insulation adjustment on tools for faston, mate-n-lok, pidg and plasti-grip terminals ? approx. weight 1.2 lb [0.54 kg] t-head hand tool ? dies close in a straight line ? locator ? quick take-up on handle for holding terminal or splice in place ? adjust insulation crimp with a 4-position screw ? color coded ? approx. weight 1.3 lb [0.59 kg] heavy head hand tool (hhht) ? designed to terminate most large coaxial cable and heavy-gage wire ? dies close in a straight line ? locator and wire stop when applicable ? insulation adjustment on tools for ampli-bond, pidg and plasti-grip ? approx. weight 2.1 lb [0.95 kg] tetra-crimp hand tool part no. 59824-1 ? dies travel in arc-like path ? multiple color-coded crimping cavities ? terminal locator and wire stop ? ratchet control release ? approx. weight 1.4 lb [0.64 kg] platform die hand tool part no. 58078-3 ? same frame configuration as tetra-crimp hand tool ? dies are interchangeable ? adjustable terminal locator ? approx. weight 1.4 lb [0.64 kg] "c" head straight action hand tool part no. 69710-1 ? dies close in a straight line ? dies are interchangeable ? locators and other applicable features included with dies ? approx. weight 1.9 lb [0.86 kg] straight action hand tool (saht) ? dies close in a straight line ? contact locator and support ? wire stop ? insulation crimp adjustment (4 positions) ? ejects crimped contact ? approx.weight 1.3 lb [0.59 kg]
6 for drawings or technical data, contact your te connectivity sales engineer or call the technical support center: 1-800-522-6752. dimensions are in millimeters unless specified otherwise. values in brackets are english equivalents unless specified otherwise. specifications subject to change. consult te connectivity for latest specifications. need more information? for information about tooling, call 1-800-522-6752 or e-mail toolsales@te.com. premium certi-crimp ii hand tools catalog 65780 revised 04-2011 fast facts ? highly visible, easier to load terminals ? new spring loaded retention feature ? configured for certi-crimp ii heads ? available with short and long handle tools ? accurately locates the terminal for a more consistent crimp termination new flip locator for premium certi-crimp ii hand tools te connectivity introduces a flip locator hand tool feature designed to provide the ultimate in terminal placement accuracy, increased efficiency and ease of use. function the new wire size trends have translated into new operator, tooling, and applica- tion challenges. small terminal handling is a particular challenge as terminals con- tinue to miniaturize. in fact, te connectivity is working on a terminal that has a crimp width of only 0.015 (0.38 mm). this creates an enormous problem handling the terminal and locating it properly into a hand tools die set. to help with the problem, te is releasing its new flip locator on selected premium certi-crimp ii straight action hand tools. this te flip locator system allows the operator to flip the locator approx 150 degrees, which provides exact placement of small terminals. after loading, the locator is flipped back into posi- tion and the terminal is properly located automatically. now, with the terminal held in place, the operator can concentrate on proper wire placement and complete the termination process. another hand tool advantage from te connectivity. step-by-step 123456
7 for drawings or technical data, contact your te connectivity sales engineer or call the technical support center: 1-800-522-6752. dimensions are in millimeters unless specified otherwise. values in brackets are english equivalents unless specified otherwise. specifications subject to change. consult te connectivity for latest specifications. need more information? for information about tooling, call 1-800-522-6752 or e-mail toolsales@te.com. premium certi-crimp ii hand tools catalog 65780 revised 04-2011 extraction tool part no. 318851-1 extraction tool part no. 455822-2 extraction tool part no. 465644-1 extraction/lance reset tool part no. 843996-3 insertion/extraction tools universal handle part no. 465629- * insertion/extraction tool part no. 91285-1 extraction tool part no. 305183 *for universal handle (with adjustable strap) with short tip holder (1.87 [47.5]), specify -1 suffix; with long tip holder (5.87 [149]), specify -2 suffix. requires installation tip: part number 465468-1 ( .185 [4.7] insul. dia. and/or crimp width) or part no. 465488-1 ( > .185 [4.7] insul. dia. and/or crimp width). lightknack for certi-crimp ii hand tools ? featured on all certi-crimp ii tools ? illuminates the crimp area ? eases the termination process ? magnetic for a secure placement while maintaining flexibility ? applicable for any metallic tool surface ? available separately in packs of 3
catalog 65780 / 04-11 / application tooling ? 2011 tyco electronics corp. amp , ampli-bond, amplimite, ampmodu, certi-crimp , faston, mate-n-lok, pidg, plasti-grip , plasti-strip , solistrand, t-head, tetra-crimp , the te connectivity (logo) and te connectivity are trademarks. www.tooling.te.com tyco electronics corporation, harrisburg, pa 17105, phone: 717-564-0100; fax 717-986-3316
|
